Digital Casting
TM
Digital Era has arrived
for Metal Casting
Digital Casting
TM
Metal Casting –
Market Deficiencies
- Labor Shortage: Skills, Retention, Availability
- Supply Chain Disruptions: Parts Availability, Cost, Time to Market, Control
- Waste: In-Process, Part and Mold & Energy
- Tooling: Cost, Availability, Time to Market, Utilization
- Difficulties Meeting Industry 4.0 Standards
- Environmental & Safety Concerns
- Design & Process Limitations
- New Capabilities: Controlling Alloy Structure and performance, Better Part Design
Magnus Metal - Digital Casting
TM
Offering
Magnus Metal - Digital Casting Offering
Today vs. Months
- Single process from R&D to Volume production
- One ton per day per systems
- Saving 6-18 weeks of Tooling time (no Tooling needed)
- Multi part production on same build-table (same Alloy family)
New Capabilities
- Multi alloys (same family) in same part
- Full alloy thermal arrest (solidification) control
- 1mm per 1-meter dimensional accuracy
- Steel casting simplified
Productivity
- Automated process, less exposure to workforce fluctuations and skill-set
- Industry 4.0 standards
- Enhanced safety and Process control
- Using customer alloy (solid metal, no powder)
Lower Costs
- Merge parts into one up to 50% cost reduction
- No tooling = 15-20% cost reduction
- Save up to 70% in raw material requirements
- Reduce up to 50% of energy consumption